A polycarbonate pergola keeps the rain off the outdoor table without plunging the living room behind it into shade. The roof is made of tough, UV-protected polycarbonate sheet, clear, tinted or opal, laid over a timber, aluminium or steel frame. Peak Pergolas designs and builds polycarbonate pergolas across Sunshine, Sunshine North, St Albans, Kings Park, Delahey and the rest of Brimbank, for back alfrescos, side paths, courtyards and anywhere a solid roof would block too much light. Each roof is pitched to drain, fixed with fasteners that allow the sheet to expand and contract, and set on a frame braced for the afternoon wind. The sheet type is chosen at a free measure to balance light, heat and glare.
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Polycarbonate pergolas in Sunshine are chosen mainly by the type of sheet, because that decides how much light, heat and glare reach the space below and the rooms behind.
Clear sheet lets through the most light, so the patio and the house behind stay almost as bright as with no roof at all. It suits south-facing alfrescos, courtyards and spots where light matters more than shade. On a sunny north or west-facing patio, clear sheet can let through a lot of heat and glare, so a tinted sheet is often the better choice there.
Tinted sheets in grey or bronze cut glare and some heat while still letting light through. Opal sheets diffuse the light into an even glow with no harsh shadows and block more heat than clear. Some sheets carry a heat-reflecting coating that reduces the warmth passing through noticeably.
Twinwall and multiwall polycarbonate have two or more layers with air channels between them. The trapped air insulates, so the roof is cooler in summer and quieter in rain than a single-skin sheet, and the flat sheets give a clean, modern look on an aluminium frame.
Corrugated polycarbonate has the same profile as corrugated steel roofing, so it can be laid over timber rafters or steel purlins and even run alongside Colorbond sheets. It suits traditional timber pergolas and simple steel patios. See timber pergolas for timber frames.
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Polycarbonate behaves differently from steel, and most problems with clear roofs come from installation rather than the sheet itself.
A polycarbonate roof needs enough fall for rain and dust to wash off, so it stays clear. Multiwall sheets are laid with their channels running down the slope, so any moisture inside can drain out, and the ends are sealed with breather tape to keep out dust and insects. Melbourne Airport averages about 537 mm of rain a year over roughly 86 days, so the fall, gutter and downpipes are sized to the roof area.
Polycarbonate expands and contracts more than steel as it heats and cools. Each fixing hole is drilled oversize and fitted with a sealed washer, so the sheet can move without cracking or pulling the screw loose. Screws are not over-tightened, and sheets are overlapped or joined with matching profiles. Polycarbonate also needs closer support than steel: purlins or battens are spaced to the sheet maker's span table for the sheet thickness and the site's wind rating, so the sheet does not sag between supports or flex enough in a gust to work its fixings loose. On Brimbank's open blocks, where Melbourne Airport records a mean 3pm wind speed of 22.0 km/h across the year, that spacing is what keeps a clear roof quiet and secure.
Melbourne Airport records about 8.7 hours of sunshine a day in January. Quality polycarbonate has a UV-protected face that blocks most UV rays and stops the sheet yellowing or going brittle, and that face must be installed upwards. Tinted, opal or heat-reflecting sheets are used where the roof takes the full summer sun.
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Polycarbonate pergola builders need to plan the roof around the light in the house, not just the area outside. Peak Pergolas measures each job, gives a written, itemised quote and handles the frame, roof and permit as one job, with two ideas guiding each design.
The main reason to choose polycarbonate is to keep daylight in the living room, kitchen or bedroom behind the pergola. At the free measure, the windows and doors behind the alfresco are checked, along with which way the yard faces, so the sheet type and roof layout keep those rooms bright while still shading the table.
A roof does not have to be all one material. A strip of clear polycarbonate next to the house, with Colorbond over the outer part of the patio, keeps light reaching the windows while giving solid shade over the table. Corrugated sheets in both materials share the same profile, so they can be laid side by side on the same frame. The split is planned from the window positions: the clear section is set to the depth needed to keep sun on the glass in winter, and the steel section starts where the table and chairs will sit, so the room stays bright and the people stay shaded.
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A polycarbonate pergola is priced from a free measure and a written, itemised quote. As a guide, single-skin corrugated sheet is the most economical, tinted and heat-reflecting sheets cost more, and multiwall sheets on an aluminium frame cost the most.
The roof area sets how many sheets are needed, and the grade sets the price per sheet. Multiwall sheets cost more but insulate better, and heat-reflecting coatings add to the cost of a tinted sheet. Thicker sheets span further between purlins, so a heavier grade can mean fewer roof battens on the frame, which offsets part of the extra sheet cost on larger roofs. Matching flashings, end caps and breather tape for multiwall sheets are also part of the roofing line in the quote.
The frame material, the span between posts and the footings make up much of the cost, as with any pergola. Gutters, downpipes, lighting and removing an old roof are quoted as separate lines. Re-roofing an existing sound frame with new polycarbonate can cost much less than a full new pergola.
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Polycarbonate and Colorbond steel both make reliable pergola roofs. The choice comes down to light, heat and how the space is used.
Polycarbonate is the better choice when a solid roof would make the house too dark, for south-facing patios that get little direct sun, for side paths and courtyards next to windows, and for covering plants or a garden seating area where light matters. A tinted or opal sheet extends that to sunnier spots. It is also a good choice over a laundry drying area, a barbecue nook beside a kitchen window or a covered walkway, where the aim is simply to keep the rain off without darkening the house.
Colorbond sheet suits west and north-facing patios that take the full afternoon sun, where shade matters more than light. Insulated panels suit outdoor living areas used through summer, giving the coolest, quietest roof with a finished ceiling. See insulated patios and patios for those roofs.

A visit to measure the house and the yard, talk through materials, roofs and colours, then a written, itemised quote.

Drawings and engineering are prepared for the site and the building permit is arranged wherever one is needed.

Footings, frame and roof are built and inspected at each stage, the site is cleaned up and the finished structure is handed over.
The cost depends on the roof area, the sheet type, the frame and the site. Single-skin corrugated sheet is the most economical, tinted and heat-reflecting sheets cost more and multiwall sheets on an aluminium frame cost the most. Re-roofing a sound existing frame costs less than a new pergola. A free measure gives a written, itemised quote.
Clear sheet lets through a lot of light and some heat, so it can feel warm on a sunny north or west-facing patio. Tinted, opal, heat-reflecting and multiwall sheets reduce that heat noticeably. The sheet is chosen to suit which way the patio faces.
Quality polycarbonate with a UV-protected face, installed face-up with expansion fixings and enough fall to wash clean, lasts many years without yellowing or cracking. Cheap sheets without UV protection, or sheets fixed too tightly, are what fail early.
Single-skin sheet is about as noisy as a steel roof in heavy rain. Multiwall sheets, with air channels between their layers, are noticeably quieter, which is one reason they suit roofs near living areas.
A roofed pergola is treated as a verandah in Victoria and generally needs a building permit, whatever the roofing material. Peak Pergolas checks each design and prepares the drawings and application as part of the job.
Often, yes. If the frame is sound and has rafters or purlins at a suitable spacing, polycarbonate sheet can be fixed to it with the right fall and gutters. The frame is checked at the free measure, and a permit may be needed once the pergola is roofed.
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